Mastering Lean Six Sigma: From Push to Pull with Poka Yoke

Lean Six Sigma: A Comprehensive Course on Lean Management and Error-Proofing with Poka Yok
Mastering Lean Six Sigma: From Push to Pull with Poka Yoke
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Overview:

Lean Six Sigma is a robust, data-driven methodology that delivers measurable improvements to organizations. Our Lean Six Sigma Certification Training Course is tailored to guide participants through a transformative journey from traditional "push" systems to highly efficient "pull" systems. By integrating the concepts of Lean Management and Poka Yoke, an error-proofing approach in manufacturing, our course stands out as a benchmark. It explores not just the theoretical frameworks of Lean Manufacturing but also incorporates practical tools such as Just In Time (JIT) Manufacturing, SMED (Single Minute Exchange of Die), Heijunka (production leveling), and Jidoka (automation with a human touch).

Target Audience:

  • Mid to senior-level managers
  • Quality Assurance Engineers
  • Project Managers
  • Team Leaders
  • Software Professionals
  • Operational Executives
  • Process Improvement Specialists
  • Production Managers
  • Supply Chain Managers
  • Professionals seeking Lean Six Sigma Yellow, Green, Black, or Master Black Belt certification

Targeted Organizational Departments:

  • Manufacturing
  • Logistics and Supply Chain Management
  • Quality Control
  • Operations
  • Project Management
  • Training and Development
  • Process Improvement
  • Customer Service
  • Production

Targeted Industries:

  • Manufacturing
  • Healthcare
  • IT and Software
  • Logistics and Supply Chain
  • Automotive
  • Aerospace
  • Financial Services
  • Retail
  • Telecom
  • Construction

Course Offerings:

Participants will be able to:

  • Understand and apply Lean Six Sigma principles
  • Implement Poka Yoke in various situations
  • Employ JIT principles for efficient manufacturing
  • Execute SMED for optimized cycle time
  • Develop Value Stream Mapping for process optimization
  • Utilize OEE for assessing equipment effectiveness
  • Apply 5S methodology for organizational efficiency
  • Gain Lean Six Sigma Green, Black or Master Black Belt Certification
  • Utilize lean manufacturing tools and concepts effectively
  • Optimize supply chain and logistics management processes
  • Apply Heijunka for leveled production
  • Understand and employ Jidoka for quality assurance

Training Methodology:

Our training employs a blended learning approach that includes instructor-led sessions, case studies, group work, hands-on exercises, and reflection & review sessions. We foster an interactive learning environment where participants will learn to shift from push to pull manufacturing systems, understand the meaning and applications of various Lean concepts and tools. Just in time training is provided for timely problem-solving, and the courses will feature discussions on real-world examples. Participants will also have access to online resources for continuous learning post-training.

Course Toolbox:

  • Lean Six Sigma Training materials
  • Online Resources for JIT, Jidoka, Heijunka, and SMED
  • Case Study Materials
  • Software for Value Stream Mapping
  • Templates for OEE, 5S, and QFD House of Quality
  • Practice Exams for Lean Six Sigma Green, Black, and Master Black Belt Certification

Course Agenda:

Day 1: Lean Six Sigma Overview & Basics

  • Topic 1: Introduction to Lean Six Sigma
  • Topic 2: Overview of Lean Manufacturing
  • Reflection & Review: Recap and Insights

Day 2: Lean Tools & Techniques

  • Topic 1: JIT and Jidoka
  • Topic 2: SMED and Heijunka
  • Reflection & Review: Real-world Applications and Review

Day 3: Quality Management and Poka Yoke

  • Topic 1: Quality Function Deployment
  • Topic 2: Poka Yoke – Error Proofing in Manufacturing
  • Reflection & Review: Case Studies and Insights

Day 4: Value Stream Mapping and OEE

  • Topic 1: Value Stream Mapping
  • Topic 2: Overall Equipment Effectiveness
  • Reflection & Review: Hands-on Practice and Recap

Day 5: Certification and Course Wrap-up

  • Topic 1: Lean Six Sigma Belts Overview
  • Topic 2: Certification Process and Next Steps
  • Reflection & Review: Course Recap and Next Steps

How This Course is Different from Other Lean Six Sigma Training Courses:

Our course goes beyond just delivering Lean Six Sigma principles. It offers a comprehensive view of Lean Manufacturing systems, translating theory into practice. Unlike other courses, we equip our participants with hands-on experience using lean manufacturing tools, real-world applications of the jidoka method and heijunka, and an in-depth understanding of lean six sigma green, black, and master black belt certification process. Our unique value proposition lies in the integration of the 'Poka Yoke' principle, a cornerstone of error-proofing in lean manufacturing.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Image Location Dates Duration Mode Price Actions
Rome Rome Week 41, 2026
05 - 09 Oct 2026 		5 Days Onsite €5,700
Amsterdam Amsterdam Week 41, 2026
05 - 09 Oct 2026 		5 Days Onsite €5,700
Jakarta Jakarta Week 43, 2026
19 - 23 Oct 2026 		5 Days Onsite €5,700
Dubai Dubai Week 47, 2026
16 - 20 Nov 2026 		5 Days Onsite €4,500
Seoul Seoul Week 51, 2026
14 - 18 Dec 2026 		5 Days Onsite €10,000
London London Week 53, 2026
28 Dec 2026 - 01 Jan 2027 		5 Days Onsite €5,700
Milan Milan Week 53, 2026
28 Dec 2026 - 01 Jan 2027 		5 Days Onsite €5,700
Manama Manama Week 53, 2027
03 - 07 Jan 2027 		5 Days Onsite €4,700
Istanbul Istanbul Week 01, 2027
04 - 08 Jan 2027 		5 Days Onsite €4,500
Kuwait Kuwait Week 01, 2027
10 - 14 Jan 2027 		5 Days Onsite €5,500
Kuala Lumpur Kuala Lumpur Week 02, 2027
11 - 15 Jan 2027 		5 Days Onsite €5,200
Tokyo Tokyo Week 03, 2027
18 - 22 Jan 2027 		5 Days Onsite €10,000
Madrid Madrid Week 03, 2027
18 - 22 Jan 2027 		5 Days Onsite €5,700
Athens Athens Week 04, 2027
25 - 29 Jan 2027 		5 Days Onsite €6,700
Amsterdam Amsterdam Week 06, 2027
08 - 12 Feb 2027 		5 Days Onsite €5,700
Dubai Dubai Week 07, 2027
15 - 19 Feb 2027 		5 Days Onsite €4,500
Rome Rome Week 08, 2027
22 - 26 Feb 2027 		5 Days Onsite €5,700
Vienna Vienna Week 09, 2027
01 - 05 Mar 2027 		5 Days Onsite €5,700
Amman Amman Week 09, 2027
07 - 11 Mar 2027 		5 Days Onsite €4,100
Sharm El-Sheikh Sharm El-Sheikh Week 10, 2027
08 - 12 Mar 2027 		5 Days Onsite €4,100

Frequently asked questions

What does this course cover?

Overview: Lean Six Sigma is a robust, data-driven methodology that delivers measurable improvements to organizations. Our Lean Six Sigma Certification Training Course is tailored to guide participants through a transformative journey from traditional "push" systems to highly efficient "pull" systems. By integrating the concepts of Lean Management and Poka…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.

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